MetalMaker 3D Launching Rapid Prototyping Service for Metal 3D Printed Parts On Demand

Share this Article

Tomorrow, North America’s largest metal forming, fabricating, welding, and finishing event, FABTECH, will begin at the Georgia World Congress Center in Atlanta. Many industry announcements will be made at the trade show, including one from advanced manufacturing startup MetalMaker 3D. The Connecticut-based company has just launched its new rapid prototyping service for on-demand 3D printing of metal parts. The process, which integrates investment casting with 3D printing, is said to be a more practical alternative to direct metal laser sintering, or DMLS, 3D printing.

“Until now, there has been a clear divide between the promise of metal additive manufacturing and reality of the types of metal parts that can practically be used in industry,” Eric Sammut, the CEO of MetalMaker 3D, told 3DPrint.com. “We are bridging that gap and offering a solution that maintains the performance of traditional manufacturing while delivering on the promise of additive manufacturing.”

Backed by seed accelerator Techstars and Stanley Black & Decker, MetalMaker 3D offers an industry-compatible solution for 3D printing metal parts that addresses many limitations of DMLS. Because parts made with DMLS 3D printing don’t have the same material properties as traditionally manufactured components, they are often also too expensive to use for the purposes of prototyping. But, MetalMaker 3D claims that it can offer truly isotropic metal parts, which are up to ten times cheaper than parts made with DMLS, with just one week of lead time.

Sammut explained, “Our goal is to enable manufacturers to use this additive pattern investment casting process in-house to produce custom metal parts in less than 24 hours.

“By combining additive manufacturing with investment casting, we get the best of both worlds: the design freedom, customizability, and rapid iteration of additive, along with the consistent mechanical, dimensional, and material properties of metal casting.”

The startup’s process can make functional metal parts with the design freedom inherent to 3D printing, while also providing the “isotropic mechanical and dimensional properties” that occur with high precision casting.

Currently, MetalMaker 3D is developing small-scale foundry systems for in-house investment casting so manufacturers can use the process for prototyping and low-volume production of complex metal parts, and is already working with several manufacturers, including partner Stanley, on real-world case studies. But, at FABTECH tomorrow, the startup will officially launch its rapid prototyping service, which involves working closely with its manufacturing customers to “refine their commercial product offering.”

While MetalMaker 3D does plan to expand its range of material options in the future, it will begin by offering rapid prototyping for aluminum parts with the aluminum 356 casting alloy – one of the most widely used in both the aerospace and automotive industries. In addition, the startup will also be offering optional T6 heat treatments as part of its new prototyping service.

Sammut said, “We can match the alloy, process, and heat treatment to create functional metal parts that are indistinguishable from commercially manufactured components.”

MetalMaker 3D will be running its prototyping service at the same time it works to continue developing its product offering, so its manufacturing customers can complete the process in-house. To request quotes and order custom 3D printed metal parts through the startup’s new on-demand rapid prototyping service, just fill out the quote form to receive a response within 48 hours…once FABTECH is over, of course.

If you will be attending the trade show in Georgia this week, visit MetalMaker 3D at Booth B5642 in the Additive Pavilion.

Discuss this news and other 3D printing topics at 3DPrintBoard.com or share your thoughts below. 

Share this Article


Recent News

3DPOD Episode 43: Powder Bed Fusion Innovations with Aerosint’s Edouard Moens de Hase

Scale Modeling Tutorials: 3D Modeling Basics for 3D Printing, Part Two



Categories

3D Design

3D Printed Art

3D Printed Food

3D Printed Guns


You May Also Like

Scale Modeling Tutorials: 3D Modeling Basics for 3D Printing

In my last article, I discussed the use of 3D printing for scale model hobbyists. Hobbyists are discovering 3D printing to be a useful tool to make customized parts, or...

3D Printing Webinar and Virtual Event Roundup: November 15, 2020

The week after Formnext Connect is no less busy, as we’ve got webinars and virtual events pretty much every day, Monday through Friday. Read on to learn more about what’s...

3D Printing Webinar and Virtual Event Roundup, September 20, 2020

Buckle up, we’ve got a lot of webinars and online events to tell you about this week! Ceramics Expo Connect starts on Monday, which is the same day that IMTS...

Low-Cost SLA 3D Printing Democratizes Scale Modeling

With the advent of affordable stereolithography (SLA) and digital light processing (DLP) printers like the Anycubic Photon and Elegoo Mars, the average consumer now has access to technology that, up...


Shop

View our broad assortment of in house and third party products.