Hewlett-Packard (HP) recently announced that Omni-Pac Group, a leading European supplier of molded fiber packaging, is purchasing 3D printed fiber packaging tools from HP. Molded fiber is also known as “molded pulp,” usually made from recycled newspapers and paperboard, the material has been around for more than a century, but has gained constantly increasing popularity in the last decade or so as a replacement for single-use plastics.
Since designing the tooling for molded fiber products typically requires varying degrees of customization for specific wholesale buyers, additive manufacturing (AM) has long been used to prototype those tools for the molded fiber industry. Then, in 2020, HP launched the Molded Fiber Tooling Solution, which at the time, the International Molded Fiber Association (IMFA) called the “first new functional tooling advancement in the molded fiber industry in decades.”
Among other advantages including quicker customization and more design-freedom, the ability to 3D print functional tooling molds rather than just prototypes allows a company such as Omni-Pac to significantly reduce carbon emissions in its production operations. Considering that reducing carbon emissions is already the catalyst driving customers to molded fiber in the first place, its early adoption of AM for scaled output could clearly give Omni-Pac a long-term edge over competitors.
Aside from helping to augment the sustainability of an industry that will be so integral to the continued cultivation of circular economies, HP’s focus on molded fiber applications is also helping the company lay the groundwork for reaching its own long-term sustainability targets. In HP’s 2022 Sustainable Impact Report, released in June, the company notes that since 2018, it has reduced its use of single-use plastics by an impressive 55 percent, well on its way to reaching its goal of a 75 percent reduction from 2018 levels by 2025.
In 2018, HP also set a goal of reaching 75 percent circularity for its products and packaging by 2030, and the report informs us that the company has already reached 40 percent circularity. It is not clear how large of a role the Molded Fiber Tooling Solution, specifically, has played in HP’s progress on both fronts, but the significance of packaging to all forms of commerce means that the Omni-Pac partnership could, as the press release suggests, “be essential to driving recyclability and circularity across industries”.
Moreover, as achieving emissions-reduction in shipping and transport of goods is the aspect of decarbonization that has strategic priority over all the others — no other reductions will matter if this isn’t solved first — aggressive action in this sphere could amount to a transformative jumpstart for all other such efforts, especially by small and medium enterprises (SMEs). Beyond the numbers, simply seeing that decarbonization can be both feasible and effective is the sort of experience that can give certainty to businesses that are willing and eager to work towards net-zero, but unsure about how to begin.
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