A large group of researchers convened to explore more about additives and new combinations of materials in 3D printing, outlining their findings in the recently published ‘Functional Printing of Conductive Silver-Nanowire Photopolymer Composites.’
Explaining that the use of polymers in 3D printing—and the inherent challenges found therein—has caused significant limitations, the researchers experimented with silver-nanowire-polymer composites, noting that conductive layers can be critical to specific manufacturing needs such as electronics applications; however, composites must be strong against tunneling resistance (as electrons transfer from one nanoparticle to another), and previous researchers have struggled to create materials with suitable conductivity due to issues like agglomeration and strong photon absorption. With nanowires, another route is available as it ‘circumvents the tunneling resistance in the direction of the wire.’
Silver-nanowire (Ag-NW) composites offer ‘scalable processes’ requiring conductivity, to include:
- Touch screens
- Integrated photovoltaics
- Advanced optoelectronic devices
Samples were coated with an Ag-NW layer, cured with UV light, and then synthesized via the polyol route. The result was nanowires exhibiting high aspect ratios—in this case, from 100-1000. Resins tend to compress while curing, with shrinking of the matrix pressing on nanowires during the process of polymerization. Lack of density also results in greater sensitivity for nanowire connections and networks.
During increased nanowire concentration, there was decreased transmittance, and optimized conductivity at fairly low nanowire concentrations, demonstrating a ‘delicate interplay’ between the polymer matrix and Ag-NW network. The researchers also found it remarkable that surface roughness was at 110–160nm for the Ag-NW composites—attributed to polymer roughness.
“These results show that the composite Ag-NW-polymer materials can act as competitive materials for conducting and light-transparent electrodes,” stated the researchers.
During the initial stages of synthesis, five-fold twinned seeds formed, with pentagonal structure and twinned tops of Ag-NWs also confirmed during SEM evaluations (although not applicable for the material). Pentagonal morphology was established as the researchers simulated key features of the GISAXS pattern, via specialized software.
For 3D printing, the research team fabricated a capacitator made up of Ag-NWs and Flexible photopolymers by Formlabs. They were not only able to show the potential for 3D printed electronics, but also the role that composites play in improving functionality.
“By applying two different polymers, we have fabricated composites with different properties that were tested for two specific applications. Firstly, we have optimized Ag-NW composites for use as transparent top contacts by tuning the Ag-NW concentration within a tough and transparent HDDA-based polymer matrix. We have accomplished a sheet resistance of 13Ω/sq and a corresponding transmission at 700nm of 90%,” concluded the researchers. “Secondly, we have used a flexible polymer matrix in the composite for a 3D-printed flexible capacitor.
“The capacity of around 7pF agrees well with the estimated value of about 5 pF. Our characterization involves GISAXS, which enables the investigation of embedded nanostructures and interfaces with high statistical relevance. Tis shows that GISAXS can develop further to an excellent technique for the investigation of embedded nanostructures in 3D-printed and technically relevant films.”
The science of materials continues to grow, and within that, composites are becoming a large part of refining functionality for many different applications. Researchers are working with a wide range of different additives, from glass fibers to lignin and other wood composites, while many different materials show potential, like antioxidants. What do you think of this news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.[Source / Images: ‘Functional Printing of Conductive Silver-Nanowire Photopolymer Composites’]
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