countdownmail.com

Oerlikon AM Partnering with Hirtenberger to Eliminate Post Processing Steps in Additive Manufacturing

Share this Article

Oerlikon, headquartered in Switzerland, was busy making announcements at Formnext this year regarding new developments; however, collaborations continue to be all the rage within the 3D printing industry (which is very good for users who reap the rewards of complementary partnerships working to please them) and Oerlikon did not disappoint as they reported progress on their continued work between Oerlikon AM and Hirtenberger, an Austrian company that specializes in surface finishing.

The partnership began earlier in 2019 as they began testing a post-processing method for additive manufacturing called the Hirtisation Process, which we wrote about previously. This technique is based on the treatment of 3D printed surfaces, removing support structures, and best of all—automating post-processing for users. Hirtisation can be simplest described as a solvent-based reverse electroplating process. The process provides for some of the best finishes we’ve ever seen in metals. If implemented properly this could save users 50% or more of part cost by replacing a lot of manual steps in powder and support removal by one machine. According to a recent press release, the two companies have ‘intensified’ their collaboration, and have formed a team to investigate the best way to integrate the process into AM technology and the growing value chain.

This new process offers:

  • Smoother surface textures
  • Production of complex parts that may require interior supports
  • Removal of supports with destroying the parts or prototypes

Oerlikon AM plans to use this technology in applications such as turbomachinery, oil, gas, automotive, and general industry. The two companies also expect to offer their services to companies mainly engaged in rapid prototyping. Overall, users around the world who are able to use such technology will be relieved to forgo the inconvenience of post-processing, and all the extra steps involved. Moving away from such methods will save time and money, and allow designers, engineers, and everyone involved to spend their time innovating rather than removing support structures.

From left to right: Dr. Wolfgang Hansal, Managing Director, Hirtenberger Engineered Surfaces and Dr. Sven Hicken, Oerlikon, Head of Additive Manufacturing Business Unit.

“For Oerlikon AM, the Hirtisation Process addresses one of AM’s major challenges, which is to provide our customers with parts with more complex geometries – some of which are not possible nor economical with existing AM and post-processing technologies,” said Dr. Christian Haecker, Head of Oerlikon AM Industrialization. “The process fits perfectly in our desire to offer customers services and products along the entire value chain. We also see a benefit in increasing repeatability of defined AM surface quality.”

The technology should be introduced to North America by the two companies in 2020.

“We provide a crucial step in the process chain of 3D printing of metal parts,” said Dr. Wolfgang Hansal, Managing Director, Hirtenberger Engineered Surfaces. “We see ourselves as an industrial enabler of automated surface finishing. We maintain the full freedom of the printed parts design, while allowing cost efficient post-processing. Closing the interfaces along the production chain from post-processing back to construction, design and printing is key for the establishment of reliable additive manufacturing, from prototyping to large quantity serial production. For these reasons, Oerlikon AM is an important partner.”

Oerlikon continues to improve 3D printing and AM processes, from being involved in other collaborations to participating in an AM open cluster, to working to create new materials. Hirtisation uses some very aggressive solvents so the process may not be suited for all applications and users. We have heard of positive results from one service bureau however while one German automotive company reportedly had to turn theirs off. In metals right now Hirtisation represents an incredible promise to radically reduce costs and improve Ra. If they get it right Oerlikon and Hirtenburger could make a major impact with it. What do you think of this news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.

[Source / Images: Oerlikon press release]

Share this Article


Recent News

Thyssenkrupp Teams Up with Shipping Giant to 3D Print Spare Maritime Parts

Germany: AMP+ Brings Together Specialized Partners for Metal 3D Printing



Categories

3D Design

3D Printed Art

3D Printed Food

3D Printed Guns


You May Also Like

Metal 3D Printing Research: Using the Discrete Element Method to Study Powder Spreading

In the recently published ‘A DEM study of powder spreading in additive layer manufacturing,’ authors Yahia M. Fouda and Andrew E. Bayly performed discrete element method simulations to study additive manufacturing applications using titanium alloy (Ti6AlV4)...

thyssenkrupp Collaborating with Impact Labs on New Israeli Metal 3D Printing Center

German company thyssenkrupp is a diversified industrial group, supplying reliable solutions, services, and products to its many global customers in a wide variety of industries: from automotive, chemicals, and construction...

TIGER & Impossible Objects: Creating Thermoset-Based Composites

Based in Wels, Austria, TIGER has offices around the world, to include North America, Europe, and Asia. Originally founded as a paint shop in the 1930s, the TIGER business has...

Xometry Acquires Shift, Continues Western European Expansion of 3D Printing Services

Xometry, a Maryland-based company offering a network of manufacturing choices to its customers, has now announced the acquisition of Shift, based in Munich, Germany. Already involved in a partner network...


Shop

View our broad assortment of in house and third party products.


Services & Data

Subscribe To Our Newsletter

Subscribe To Our Newsletter

Join our mailing list to receive the latest news and updates from our 3DPrint.com.

You have Successfully Subscribed!