AMS 2025

Sustainability: Powering the Bottom Line

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As industries grapple with rising material costs, stricter environmental regulations, and evolving customer expectations, sustainability has moved from a “nice-to-have” to a critical element of business strategy. Far from being a burden, sustainability can deliver significant benefits to a company’s bottom line when approached with innovation and intention. At Continuum Powders, we believe sustainability and profitability are not only compatible but mutually reinforcing.

Rob Higby, CEO of Continuum Powders, has seen firsthand how integrating sustainability into core business operations can drive growth, efficiency, and resilience across industries. With a career spanning leadership roles in aerospace, defense, and advanced manufacturing, Rob has a deep understanding of the economic pressures companies face. More importantly, he knows how sustainability-driven strategies can unlock value while positioning businesses for long-term success.

Redefining Sustainability in Manufacturing

The advanced manufacturing sector, particularly in aerospace, automotive, and energy industries—has traditionally been resource-intensive, relying heavily on materials and processes that are costly to both the environment and businesses. Continuum Powders is addressing this challenge by delivering reclaimed, high-performance metal powders that meet the rigorous demands of additive manufacturing (AM) while dramatically reducing waste.

“Our approach to sustainability isn’t about compromise; it’s about achieving better results,” says Rob. “Through reclaimed powders, we help manufacturers reduce their material costs and carbon footprint without sacrificing performance. By doing so, we’re empowering companies to meet sustainability targets while improving profitability.”

Continuum’s solutions include high-value alloys which are widely used in aerospace and energy applications. By reclaiming and processing these materials to exacting standards, Continuum delivers powders that perform as well as traditionally sourced materials—but at a lower cost and with far less environmental impact.

An advanced plasma assisted atomization system (background) showing the piping (foreground) that provides sustainably generated gases used to fuel the technology.

Sustainability as a Competitive Advantage

Rob is no stranger to helping organizations uncover opportunities at the intersection of sustainability and business performance. Whether as CEO of TurbineAero, where operational efficiency and environmental stewardship were central to growth, or as a trusted advisor to next-generation manufacturing companies like Velo3D, Rob has consistently championed innovative solutions that benefit both shareholders and stakeholders.

“Companies that invest in sustainable practices today are positioning themselves to lead tomorrow,” Rob explains. “Not only do they mitigate risk and reduce operational costs, but they also gain a competitive edge by appealing to customers who increasingly prioritize sustainability in their procurement decisions.”

This customer-driven demand for sustainable solutions is especially pronounced in aerospace and defense, where supply chains are under mounting pressure to deliver greener outcomes. For these industries, high-performance reclaimed powders from Continuum offer a tangible way to achieve sustainability goals without compromising production quality or timelines.

A model of a sustainable melt-to-powder process

Sustainability: More Than Environmental Impact

While the environmental benefits of reclaimed powders are clear—less waste, lower emissions, and reduced resource extraction—Rob emphasizes that the financial advantages are equally significant. By improving material efficiency and reducing reliance on traditional resources, companies can enhance profitability and better insulate themselves from market volatility.

“At its core, sustainability is about creating value,” Rob says. “When we deliver cost-effective, high-quality powders that reduce environmental impact, we’re not just supporting our customers’ sustainability initiatives; we’re powering their growth and success.”

The importance of this approach will only grow as industries adapt to new environmental regulations and decarbonization targets. Companies that fail to act are at risk falling behind, while those that integrate sustainable materials and practices now will remain agile and competitive.

Looking Ahead

For Rob and the team at Continuum Powders, the future of manufacturing lies in innovation that is both sustainable and profitable. By leveraging advanced reclamation processes and delivering best-in-class powders for additive manufacturing, Continuum helps customers reduce their environmental impact and strengthen their bottom line.

“We are proud to be at the forefront of this transformation,” Rob continues. “The companies that embrace sustainability today will not only thrive financially but will also play a vital role in creating a cleaner, more resilient future for generations to come.”

Under Rob Higby’s leadership, Continuum Powders is proving that sustainability isn’t just good for the planet—it’s good for business. This is demonstrated by Continuum Powder’s new global headquarters in Houston, TX.

Rob Higby with Cory Steffek of Ara Partners, Betty Russo from the Office of Gov Greg Abbott – Texas Economic Development & Tourism, and Rizk Ghafari, COO of Continuum Powders

“We are committed to providing high-quality, cost-competitive metal powders while minimizing environmental impact” Rob concludes “Our technology represents a distinct advantage in the market, offering sustainable solutions that align with the needs of forward-thinking industries.

Hear from Rob on the Additive Manufacturing Strategies stage in New York City on Feb 4, at 1:30pm. Add to your calendar.

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