Let’s Cut to the Cheese: Researchers Publish Study on How 3D Printing Affects the Structure and Texture of Processed Cheese

March 15, 2017 by Sarah Saunders 3D Printing 3D Printing Materials Science & Technology

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Sometimes, nothing can make a bad day better than a glass of wine at the end of it, paired with a plate of good cheese and crackers, of course; if I had my way, I’d eat Havarti all the time…and Brie…and muenster…and mozzarella…I may have a problem. Anyway, the Easy Cheese 3D printer makes it possible to 3D print cheese, and last year, Dutch researchers were studying 3D printed dairy products and how to get people to eat them. Now, a team of researchers from the School of Food and Nutritional Services at University College Cork in Ireland are studying the effects of 3D printing on processed cheese.

The results of the cheesy study, which ultimately determined and demonstrated that it was feasible to 3D print processed cheese, were recently published in a paper, titled “Effect of 3D printing on the structure and textural properties of processed cheese,” in the Journal of Food Engineering; co-authors include Tony Chan, Valentin Chartrin, Kamil P. Drapala, Alan L. Kelly, Joseph P. Kerry, Camille Le Tohic, Alan P. Morrison, and Jonathan J. O’Sullivan.

According to the paper’s abstract, “In this study, 3D printing was investigated for food applications, using a commercially available processed cheese as the printing material. After melting at 75°C for 12 min, the processed cheese was printed using a modified commercial 3D printer at low or high extrusion rates. Comparative assessment of untreated, melted and printed cheeses was conducted employing texture profile analysis, rheology, colourimetry and confocal laser scanning microscopy (CLSM). Processing (i.e., melting and extrusion) had a significant impact upon cheese properties. Melted and printed cheese samples were significantly (P < 0.05) less hard, by up to 49%, and both exhibited higher degrees of meltability, ranging from 14% to 21%, compared to untreated cheese samples. This shows that 3D printing substantially changes the properties of processed cheese, possibly offering new potential applications for tailoring structures using this novel process.”

[Image: Dairy Reporter]

The main objective was to learn how the actual process of 3D printing influenced the microstructural and textural properties of the kind of processed cheese you can buy in any grocery store. Generally speaking, the two methods used most often to 3D print food are controlled fusion, which melts powders or solids at controlled temperatures to build 3D food geometries, and controlled deposition, where a molten food product is extruded to create 3D food structures. Food receives two different kinds of stress from 3D printing that can change the its microstructure: heating (melting) and shearing (extrusion through a nozzle). A typical plastic 3D printer was modified so it could successfully print the cheese.

Printer configuration

Four types of cheese were tested:

fresh, untreated cheese (FC)
melted cheese (MC)
low-speed printed cheese (LSPC)
high-speed printed cheese (HSPC)

cheese-3d-printer-microstructure-visualization

Microstructure visualization: FC has a uniform fat globule size; MC has an increase in fat globule size distribution; LSPC has large, irregularly shaped fat globules; HSPC has smaller, irregularly shaped fat globules.

The cheeses were studied, and assessed, using colourimetry, oscillatory rheology, textural profile analysis (TPA), and confocal laser scanning microscopy (CLSM). Study findings show that the printed cheese was less sticky, softer, and had more meltability than the non-printed cheese: the samples of melted and printed cheese were up to 49% softer, with higher meltability degrees (14%-21%), when compared to untreated samples. The combination of melting and 3D printing worked to decrease the cheese hardness, and the authors of the paper explained that the “shearing effects of the 3D printing process had more significant effects upon the textural properties of processed cheese than the melting process alone.”

It seems that the protein network in the cheese was weakened by a disruption of the protein phase, and the size and morphology of the fat globules were altered, which is what caused the cheese to become more easily meltable. The authors of the paper explain that 3D printed food can offer lots of possibilities for customizing nutrition, like flexible flavors, textures, and geometries, but that the “fundamental principles underlying how this process affects food microstructures and consequently, sensory attributes, need to be further investigated.”

Discuss in the 3D Printed Cheese forum at 3DPB.com.

[Sources: Journal of Food Engineering, Dairy Reporter / Images: Manufacturing Food Futures, unless otherwise noted]