3D Systems Introduces Stacking Feature for Rapid 3D Printing Production

Despite the fact that its most recent CEO, Vyomesh Joshi, has headed for retirement, 3D Systems is continuing in his vision for vertically integrated industrial 3D printing. The company has announced a new solution for batch production of 3D printed orthodontic models.

Ahead of LMT Lab Day 2020, the company announced a software workflow for 3D printing up to 30 orthodontic models in a single print using its NexDent 5100 3D printer, NextDent Model 2.0 Software, and 3D Sprint software. Altogether, 3D Systems suggests that dental labs and clinics could potentially produce 120 models in just eight hours, depending on the size and geometry of the models.

The heart of the workflow is a new auto-stacking feature within 3D Systems’ 3D Sprint software, which makes it possible to automatically prepare and place dental models on the build plate with a single click. The tool includes smart nesting and proprietary support structures that are meant to result in less material use and easy-to-remove supports, while ensuring high precision. The auto-stacking feature is set to be available to NextDent 5200 users in the second quarter of this year.

Also to be presented at the Lab Day event is 3D Systems’ NextDent Denture 3D+ biocompatible denture material, which recently received U.S. Food and Drug Administration 510(k) clearance. The company claims that 3D printing a denture using this material as the base and NextDent C&B MFH for the teeth using the NextDent 5100 3D printer reduces denture fabrication expenses by 90 percent and production time by 75 percent compared to traditional methods.

None of these products would be possible without 3D Systems’ 2016 purchase of NextDent parent company Vertex Global-Holding B.V. Nor would it be possible without the commercialization of 3D Systems’ Figure 4 technology. The NextDent 5100 3D printer relies on the continuous digital light processing technology behind Figure 4, packaged for the dental industry.

The NextDent 5100 3D printer.

All of this is part of Joshi’s plan to establish strong foundations for the company in various verticals, ensuring streamlined and effective divisions for each. The first was medical and dental, which involved building off of the existing success of 3D Systems’ Healthcare, at which point the company would extrapolate the model deployed there over to aerospace and other divisions. The modular Figure 4 system has the potential to be used across all verticals, with individual Figure 4 systems like the NextDent applicable to small operations and a complete factory solution ideal for larger production scenarios. Now that Joshi is leaving the company, we will see if his successor can take the reins and follow through on that vision.

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