AMS 2024

Startup Uses GPS Data to 3D Print Colorful Models of Running and Cycling Routes

Metal AM Markets
AMR Military

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I learned in college that I was not a runner when my then-boyfriend, now husband, invited me to join him once (and once only) on his typical route. Wanting only to spend time together, I agreed to a run, not thinking I would have any trouble keeping up with him – who had experience running half marathons. To cap off a night spent jogging up and down hills and through the streets, cursing his name while trying to pull air into my suffering lungs, he thought it would be a great idea to sprint up and down the giant staircases in the building that housed the gym on campus. I am not a runner, but he is, and I am in awe of people who can work out alone like that, totally in control of how far they go, either by foot or by cycle. When you participate in a race, you sometimes get a medal, but what about the times when you’re just working out alone? You rarely receive accolades after a jog or bike ride around the neighborhood…not that awards are the point. But 3D printing startup PrintMyRoute has introduced a running/biking gift so unique, I bet every athlete you know will want one.

Jake Morgan, an entrepreneur and cycling enthusiast who created PrintMyRoute, enjoys working with maps and data, and after seeing some Tour de France stage visualizations, thought it might be neat to see 3D printed models of his own routes. We’ve seen 3D printed maps turned into unique puzzles and pieces of jewelry, and used as a tool to teach students geography in the classroom and to help visually impaired people orient themselves in any location, but not specific, 3D printed map routes.

Morgan uses Strava, a website and mobile app that’s used to track one’s athletic activity through GPS, but says that you can also use Garmin to track GPS for a 3D printed route model.

The PrintMyRoute website asks, “Have you taken part in an epic bike ride? Or run up and down an enormous mountain (you crazy person!) Maybe you’ve raced the entire length of an island, or even a country? Why not get a tangible reminder of your achievement for posterity?”

Morgan purchased his first 3D printer three months ago, and has been busily 3D printing Strava routes and finalizing the process.

“After I’d made a few good prints, I spoke to a few members of my local cycling club who all liked the concept,” Morgan explained to BikeBiz. “Our 3D printed routes initially spread by word of mouth, and I decided to start the website last month and at the same time began promoting on social media. Feedback so far has been great, people seem genuinely interested in the product.”

The startup is able to run any kind of GPS data file through its software, like a TCX file from Garmin or an exported GPX file from Strava, and tweak the model. Then, they show the customer a 3D visualization of the model to make sure they’re happy with it, and print the route using biodegradable PLA, which usually takes between two and six hours, depending on the complexity of the route. If you don’t have any GPS data, but do have a Strava account, you can make your own 3D printable route with the Strava Route Builder.

Morgan said, “We have three main variations of 3D prints to choose from; the Linear Elevation Profile is a side on view of the route showing you the lumpy ascents and descents over the course of route – it’s a 3D print of a 2D profile. Then we have the popular Map Profile, which is a miniature scale map of the route – essentially adding an extra dimension to the linear profile, and we’re also offering Pre-Made routes, so those are routes that won’t necessarily have GPS data available – e.g. if someone did the Alpe d’Huez but didn’t record it with a GPS device. We’ve also added the climb to Everest base camp and will soon be adding the Nuerburgring/Nordschleife and other popular circuits to this category.”

PrintMyRoute will also be introducing a new option soon – a 3D printed route model mounted in a black or white 8″ x 8″ box frame, which can be printed in a variety of colors and include a plaque on the front, where you can name the route and date.

Morgan says that the biggest route the startup has printed so far was for a nearly 2,000 km route, but that shorter routes, like the Alpe d’Huez with 21 hairpin turns and an average gradient of above 8%, can look just as impressive. The renderings that PrintMyRoute creates are very accurate, but the site does encourage users to make sure that the GPS routes they choose contain elevation data, so a linear profile of the route isn’t just a flat line.

The goal is for PrintMyRoute to become an established, recognizable brand for athletes. The affordable PrintMyRoute products range in price from just £9.99 for a Linear Elevation to £24.99 for the 3D printed route model in a box frame, so I don’t think that will be an issue. Maybe I’ll see if my husband would like one of our fateful run all those years ago…or perhaps he’d like a 3D printed route that doesn’t conjure memories of his wife about to pass out.

Share your thoughts in the 3D Printed Routes forum at

[Sources: BikeBiz, PrintMyRoute / Images: PrintMyRoute]


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