The 2SQUARED Mini: 3D Printing Illuminated Art Inspired by Burning Man

RAPID

Share this Article

2squared_treetestIf you were at Burning Man or Coachella in 2014, you might have seen the 50ft Squared Tree. If you missed it there, perhaps you saw it at the San Mateo Maker Faire last weekend. However, if you have been unlucky enough to miss it at those venues, never fear, we have it here at 3Dprint.com. Or rather, we have a lot of pictures and the behind-the-scenes story.

The installation at Burning Man stood 50’ tall and had a 30’ canopy made up of 800 cast polyurethane cubes with inset full-color LEDs. For Coachella, two trees were created comprised of steel trunks with 1,600 cubes and 30,000 individually addressable LED cubes in a fractal arrangement.

The 1:10 model for the 50ft Squared Tree, known as the 2SQUARED Mini, may be smaller in size, but it is no less impressive a feat. With 768 cubes, each lighted by a programmed RGB LED and controlled via WiFi by a custom created iPad app attached to a plasma-cut and welded metal tree trunk, the piece is truly breathtaking.

2squared_cubes_printThe project was facilitated by artist Charles Gadeken, a Bay Area artist who has been practicing professionally for 20 years. Gadeken is the founder of The Box Shop, a container-based community artspace and metal shop and home to over 40 artists and designers in San Francisco. Working with him on this project was Kyle Fleming, electronics and programming; Jessica Welz, metal fabrication; Drew McCord, 3D modeling and printing; and a group of about 15 volunteers who helped with the build itself.

2squared_cluster_jig

Custom created jigs for the cluster assembly

For the 2SQUARED Mini project, the team encountered its own set of challenges, not the least of which was the sheer number of cubes required. The metal trunk holds 48 clusters each with 16 FDM printed cubes. Gadeken described the various challenges they faced as part of the process:

“We went through a lot of different print iterations to get the best speed and quality since we had to print so many clusters. Initially, we tried printing each cluster as a single unit on the FDM printers, but the irregular angles of the clusters meant that the front facing cubes on the sculpture had a stepped/ridge finish which would not look good with the LED lights shining through them. Combine that with printing supports and each cluster took eight hours to print. Skip forward to our final solution, we got great results by printing all the cubes individually in batches of 48 cubes per print run with no supports required.”

Even so, each batch took 10 hours per print run, with two printers–a Type A Series1 and a MakerBot Replicator 2–running simultaneously. The 2” to 2 ½” cubes were printed in natural PLA to allow them to be translucent and at a .2mm layer thickness.


They weren’t finished once the print was done, as the piece still required a great deal of attention in order to become part of the finished product. Jigs were created using the 3D model of the assembled cluster by extrapolating the front face of each cluster down to a ground plane. Several of these jigs were created so that more than one team member could work on assembly at the same time. Each cube was placed on the jig individually and hot glued at its points of contact to create the 7” clusters.2squared_led_test

“Once all the cubes were hot glued together,” Gadeken said, “the cluster was removed from the jig and set up on a table with two male supporting the underside of each cluster. Then two coats of epoxy were applied and once dry, half-inch drill bit was gently twisted in the LED whole by hand to remove the epoxy that had dripped in. The chains of 16 LEDs were inserted into the holes in the clusters were now ready to be hung and zip tied to the metal tree trunk.”

Gadeken’s faith in 3D printing was only further strengthened by his work on this project:

“There is always a way to make FDM printing work, just work with the design constraints of the printer. We tried so many different techniques but got there in the end, no matter how impossible it seemed in the beginning.”

Let us know what you think in the 2SQUARED Mini forum thread on 3DPB.com. Check out more photos below.

Screen Shot 2015-05-19 at 12.38.32 PM2squared_event[Photo Credit: Jason Chinn]

Share this Article


Recent News

Draper Engine Hotfire is Ursa Major’s Latest Win for 3D Printed Rocket Motors

From Concrete to Coral: New Zealand to Boost Marine Life with 3D Printed Barnacles



Categories

3D Design

3D Printed Art

3D Printed Food

3D Printed Guns


You May Also Like

Union-Private Company Alliance to Transform Construction 3D Printing in the Pacific Northwest

Construction 3D printing pioneer Alquist 3D has forged a strategic partnership with a consortium of industry leaders, including the Cement Masons and Plasterers’ Local 528, a union based in the...

Saving the New Zealand Fairy Tern: 3D Printed Eggs on Easter Sunday

In honor of Easter Sunday today, we’re bringing you a special story about 3D printed eggs, but this isn’t your typical Easter Egg piece. The Department of Conservation (DOC) in...

3D Printing Unpeeled: 3D Printing Endangered Bird Eggs, Polymer Satellite Bus, QIDI

The New Zealand Department of Conservation (DOC) is using 3D printing to help protect the endangered fairy tern. The New Zealand variant is critically endangered with only about 40 of...

US’s Largest Homebuilder D.R. Horton Invests in Construction 3D Printing Startup Apis Cor

Apis Cor, a manufacturer of robotic construction 3D printing technologies, has recently announced a new partnership in its journey towards evolving the global building sector. The company revealed that D.R....