The scientists at Nanyang Technological University (NTU) in Singapore have spent a lot of time and energy over the last few years researching construction 3D printing with concrete materials. Two years ago, the NTU Singapore Centre for 3D Printing (SC3DP) team, led by Assistant Professor Pham Quang Cuong with NTU’s School of Mechanical and Aerospace Engineering, published a paper about their work developing concurrent mobile 3D printing construction robots. The idea was that multiple robots working together to build a concrete structure wouldn’t be held back by common issues like volume constraints and long lead times.
Adoption of concrete 3D printing is limited because of problems like lack of mobility and small size, and the use of synchronized, mobile robots is an excellent place to start working on the issue of scalability. But now, Professor Cuong and his team are taking things to the next level. They’re still using mobile robots for a print-while-moving approach, but instead of a pair systems, they’ve developed a single-robot industrial AM platform that can complete large-scale construction printing all by itself.
“Our system is mounted on a mobile robot. The ability to move the robot base in space allows our robot to print structures that are larger than itself,” Professor Cuong explained. “Also, having a mobile base makes it easier to bring the robot into the construction site and move it around inside.”
The NTU team—comprised of Mehmet Efe Tiryaki, Xu Zhang, and Professor Cuong—published a paper about their new system, titled “Printing-while-moving: a new paradigm for large-scale robotic 3D Printing.”
The abstract reads, “Building and Construction have recently become an exciting application ground for robotics. In particular, rapid progress in material formulation and in robotics technology has made robotic 3D Printing of concrete a promising technique for in-situ construction. Yet, scalability remains an important hurdle to widespread adoption: the printing systems (gantry-based or arm-based) are often much larger than the structure be printed, hence cumbersome. Recently, a mobile printing system – a manipulator mounted on a mobile base – was proposed to alleviate this issue: such a system, by moving its base, can potentially print a structure larger than itself. However, the proposed system could only print while being stationary, imposing thereby a limit on the size of structures that can be printed in a single take. Here, we develop a system that implements the printing-while-moving paradigm, which enables printing single-piece structures of arbitrary sizes with a single robot. This development requires solving motion planning, localization, and motion control problems that are specific to mobile 3D Printing.”
This system only needs one robot to print differently sized single-piece structures, which also helps to ensure better structural properties.
Typically, construction materials wider than the construction 3D printing system’s gantry foothold distance can’t be printed. That’s because a printed structure’s dimensions are constrained by one of three things: the robot arm’s reach, the gantry’s restricted volume, or the framework which enables the printhead to move along a particular axis. But the NTU researchers have enabled their system to move in any direction, so long as it’s on a flat surface, by mounting an industrial robot manipulator to a wheeled base. Then, a hose is used to connect the platform’s manipulator flange nozzle to a pump.
The robot manipulator’s motions, and those of the mobile platform, are painstakingly planned out in this new system in order to achieve a coordinated effort. It uses feedback motion control, and highly accurate robot localization, to make sure that the nozzle deposits the concrete material at the right pace in the correct location. By placing a camera on the back of the mobile base, its “localization system” works better over a larger surface area.
The NTU research team claims that their printing-while-moving system can increase the size of structures that one robot can fabricate. To prove it, they used the platform to 3D print a single-piece 210 x 45 x 10 cm concrete structure, which is definitely larger than the robotic arm’s 87 cm reach. This system could significantly increase the effectiveness of 3D construction printing. But, their work is not yet done, as the system does still have some limitations, particularly in terms of uneven work areas.
Professor Cuong explained, “We’re planning to add collaborative features to our robot. The idea is to have a human operator take the robot by hand and move it around the construction site, towards the desired location, guiding it to achieve high-precision assembly.”
Discuss this story and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.
Subscribe to Our Email Newsletter
Stay up-to-date on all the latest news from the 3D printing industry and receive information and offers from third party vendors.
You May Also Like
Bambu Lab Launches Low-cost AI Mini 3D Printer with Four-Filament Capabilities
Bambu Lab has been a game-changer in the desktop 3D printing community. With a comprehensive software suite, continuous testing, and vibration reduction, the team has developed an exceptionally fast, fully...
Critical 3D Printed Part Featured on Cygnus Spacecraft Journey to ISS
In a major achievement for AM service hub BEAMIT and the Italian aerospace sector, one of the company’s NASA-qualified aluminum alloy components made it to the International Space Station (ISS)...
3D Printing News Unpeeled: 16 & 20 lasers & Mighty Buildings Gets $52m
Farsoon Technologies and Bright Laser Technologies (BLT) both unveiled large powder bed fusion machines. Farsoon´s FS1521M has 16 fiber lasers and a 1.5 meters by 850mm Z-axis build volume. BLT´s BLT-S800...
Laser Wars: Farsoon and BLT Unveil 16- and 20-Laser Metal 3D Printers
A leading additive manufacturing (AM) event in China, TCT Asia serves as the annual platform for groundbreaking innovations in this high-tech field. At this year’s show, running from September 12-14,...
Upload your 3D Models and get them printed quickly and efficiently.