In the recently published ‘Age-aware constitutive materials model for a 3D printed polymeric foam,’ authors A. Maiti, W. Small, J.P. Lewicki, S.C. Chinn, T.S. Wilson, and A.P. Saab explore the possibilities of fabricating 3D printed microstructures that will out-perform and out-live traditional foam.
The authors report on their findings after creating a sample in the form of a thermal-age-aware constitutive model for a 3D printed close-packed foam structure under compression. Such materials are in demand for applications like automotive, aerospace, construction, and packaging. The new method for creating polymeric foams produces uniform layers in each structure, and properties are easily customized for industrial users. Greater longevity is an enormous benefit too as many industries store parts for long periods of time—allowing for breakdown of conventional foams, and eventually damage to products too.
“The enhanced stability of the AM foam was attributed to superior stress distribution within its more uniform architecture,” stated the researchers.
The sample created for this study was meant to be simple yet capable of defining the progress of both the compression set (CS) and load retention (LR). Using the materials model as a vehicle for demonstrating the foam as a continuum, they based it on the following:
“initially (t = 0) there is a single network that governs the mechanical response of the foam. Under long-term strain (compression in our case) a second network forms that is in equilibrium at the strained state. While the material is under strain, the first network progressively weakens (i.e., decreases in modulus), while the second network becomes stronger, with a resulting shift in the equilibrium thickness that results in CS. On the other hand, LR results from a joint effect of the altered equilibrium thickness and changes in mechanical modulus in both networks.”
Eight samples were aged for 14 months, with four different temperature settings, and measurements taken around once a month. To begin, printed samples were sized at 75 × 75 mm square, with a uniform thickness of 1.6 mm. The researchers cut circular discs, with a diameter of 28.7
3D printed models used had a total of five parameters, and the researchers explain that they expect to use their samples for ‘thermal aging’ of stochastic foams, although experimental aging data is still required.
“Through accurate fitting of experimentally measured stress-strain curves at different times and temperatures, the model yields the functions μ10(t, T) and μ11(t, T). Additionally, we also back out quantities like compression set (CS) and load retention (LR) out of the model (see Eqs 5 through 8), two fundamental metrics that are used to quantify the mechanical/structural aging of polymeric components in real systems. The method of Time-temperature-superposition (TTS) is then used to create long-term prediction curves of each of these four quantities, along with margin curves for uncertainty quantification,” concluded the researchers.
“For the printed foam, we observe roughly the same activation barrier (ΔE ~ 83–86 kJ/mol) for the evolution of all four properties (i.e., CS, LR, μ10, and μ11), which is consistent with a single dominant molecular/network level mechanism governing the aging of all such properties.”
3D printing has been highly useful for industrial applications, and specifically the area of packaging—whether for sensors, glass, or food, beverage, and retail packaging. What do you think of this news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.[Source / Images: ‘Age-aware constitutive materials model for a 3D printed polymeric foam’]
Subscribe to Our Email Newsletter
Stay up-to-date on all the latest news from the 3D printing industry and recieve information and offers from thrid party vendors.
You May Also Like
EOS President of North America Discusses the Future of Metal Laser 3D Printing
EOS has been the long-established leader in laser sintering, representing the largest installed base in the market. However, as companies new and old attempt to push the segment, particularly in...
How Intelligent Automation and Networking of 3D Printing and Post-processing Increase Productivity
The market for Additive Manufacturing (AM) processes continues to grow and will even fivefold by 2030, according to SmarTech Analysis. More and more companies are taking a step towards the...
3D Printing Webinar and Event Roundup: May 1st, 2022
We’ve got another busy week of webinars and events ahead! 3D Systems has multiple offerings, while Stratasys continues its Experience Tour, Formlabs hosts The Digital Factory in Boston, and Nexa3D...
BASF Venture Replique Establishes 3D Printing Materials Network
Replique, part of the BASF venture builder, is establishing a 3D printing materials network to advance the production of 3D printed parts. This partner network of authorized material vendors is...