In 2015, non-profit safety science company Underwriters Laboratories (UL) and its Chemical Research Initiative, the Georgia Institute of Technology (Georgia Tech), and Emory University Rollins School of Public Health, worked together to conduct a two-year study on desktop 3D printer emissions. Over the course of the study, Dr. Marilyn Black, the Vice President and Senior Technical Advisor at UL Chemical Safety, and the rest of the research team found that desktop 3D printer emissions can actually pose a potential health threat.
This month, UL Chemical Safety, a science-directed research group that is part of UL, and Georgia Tech released their previous findings, and announced a new body of research that will look into the impact of 3D printing on indoor air quality.
Dr. Black stated, “Following our series of studies – the most extensive to date on 3D printer emissions – we are recommending additional investments in scientific research and product advancement to minimize emissions, and increased user awareness so safety measures can be taken.”
The previous study determined that while many desktop 3D printers are in operation, they generate ul
Additionally, the team’s research showed that over 200 different volatile organic compounds (VOCs), many of which are either suspected or known carcinogens and irritants, are also released into the air while 3D printers are operating.
UL has now begun a dedicated campaign to raise awareness of the potential air quality risks of 3D printing, and to educate users on how to minimize their exposure to VOCs and UFPs. Dr. Black is advocating for a complete risk assessment, which could factor in considerations in personal sensitivity and dosage, in order to more “fully understand the impact of the chemical and particle emissions on health.”
“Studies have shown that fused filament fabrication (FFF) 3D printers designed for general public use emit high levels of ultrafine and fine particles. Preliminary tests with in vivo, in vitro and acellular methods for particles generated by a limited number of filaments showed adverse responses,” explained Dr. Rodney Weber, Georgia Tech’s primary investigator of the research.
There are plenty of different factors, from filament type and color to nozzle temperature and even the brand of 3D printer, that can affect the level of emissions, and while there are definitely products out there that purport to make 3D printing safer, there isn’t a lot of available marketplace information just yet.
These findings from Georgia Tech and UL come as 3D printing continues to gain momentum in commercial, consumer, educational, medical, and military applications, and if the issue of harmful emission levels is not addressed, there could be a potential public health risk.
3D printers are being used more and more often in school settings, and as children are the most sensitive population to the impact of contaminants such as VOCs, we need to make sure we’re protecting them by reducing their exposure to emissions.
We can lower the potential risks by following some simple rules:
- Operating 3D printers in well-ventilated areas
- Standing away from operating 3D printers
- Setting the nozzle temperature at the lower end of the suggested range
- Using 3D printers and filaments that have been tested and verified to have low emissions
Researchers from UL and Georgia Tech recently published two scientific research papers, titled “Investigating particle emissions and aerosol dynamics from a consumer fused deposition modeling 3D printer with a lognormal moment aerosol model” and “Characterization of particle emissions from consumer fused deposition modeling 3D printers,” in the journal Aerosol Science and Technology. Additionally, two more papers regarding the “plethora of chemical emissions” and 3D printer particle toxicity are currently under review.

Particle number (a), surface area (b) and mass (c) emissions for ABS filament d green color on printer A for 3 objects taking about 1 h, 4 h, and 7 h to print. Each bar indicates the emission (TP) from one print object; colors indicate different particle size ranges. Values on the colored bars are the ratios of emissions from such particle size range over total emissions. [Image: Georgia Tech & UL]
What do you think about this? Discuss this research and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.
Subscribe to Our Email Newsletter
Stay up-to-date on all the latest news from the 3D printing industry and receive information and offers from third party vendors.
Print Services
Upload your 3D Models and get them printed quickly and efficiently.
You May Also Like
The Market and Industry Potential of Multi-Material 3D and 4D Printing in Additive Electronics
Additive manufacturing leverages computer-based software to create components for products by depositing either dielectric or conductive materials, layer by layer, into different geometric shapes. Since its birth in the 1980s,...
3DPOD 262: Bio-inspired Design for AM with Dhruv Bhate, Arizona State University
Dhruv Bhate is an associate professor at Arizona State University. There, he looks at structures, materials, and design. Previously, he worked at PADT as well as in the semiconductor and...
3DPOD 261: Tooling and Cooling for AM with Jason Murphy, NXC MFG
Jason Murphy´s NXC MFG (Next Chapter Manufacturing) is not a generalist service; instead, the company specializes in making tooling. Using LPBF and binder jet, the company produces some of the...
3DPOD 260: John Hart on VulcanForms, MIT, Desktop Metal and More
John Hart is a Professor at MIT; he´s also the director of the Laboratory for Manufacturing and Productivity as well as the director of the Center for Advanced Production Technologies....