UK Surgeon Uses Materialise OrthoView Software for Pre-Planning Surgical Success in 39 Hip Procedures
The work of Dr. Grant Shaw in Portsmouth, UK serves as a prime example of the importance 3D technology plays in medicine—with Materialise OrthoView software operating front and center. Dr. Shaw has now completed 39 hip surgeries since August of 2016, to include 35 elective hip arthroplasties and 4 acute, total hip replacements. All surgeries took place at Queen Alexandra Hospital in Portsmouth.
Shaw reports that he uses Materialise OrthoView software for all his cases as he finds “pre-operative planning of Primary THR using Materialise OrthoView on scaled x-rays is accurate and helpful.” He also performed a comparison to show his success with the pre-operative templating, demonstrating the following:
- Exact hip stem offset size matches in 100 percent of cases
- Exact hip stem matches in 85 percent of cases
- Exact acetabular size matches in 87 percent of cases
“The resulting images and reports were saved back to the PACS and a copy of the templated sizes printed on what Dr. Shaw refers to as a ‘shopping list’ or list of prostheses required,” states the Materialise team in a recent blog. “This list was used to collect the prostheses most likely to be needed for the surgery that day. In some cases, two optional sizes were recorded when the templating was between two sizes. A clinical decision was then taken at the time of surgery to identify the best option for the patient.
“The component sizes recorded were Stem Size, Stem Offset, Neck length for the 28 mm head, acetabular size and cement restrictor plug size. The neck length and plug sizes were roughly templated and usually two sizes were recorded on the shopping list because Dr. Shaw believes that these component sizes are best judged at the time of surgery.”
An analysis was performed at the completion of the study to see how the templates measured up to the actual prosthesis sizes. (See the table below.)
With the templated Exeter Hip stem offset matching in all 39 cases, Shaw said he only felt he had to ‘hedge his bets’ in two of the cases, thus documenting two different possible sizes while he was templating. The results demonstrate 85 percent accuracy with the Exeter Hip stem size. For the remaining 15 percent, the size was off by one. The acetabular sizing was correct 87 percent of the time, with seven cases reporting two options.
“During surgery, if the surgeon finds a component size is different from the plan then careful examination for technical errors should be undertaken, rather than assuming the templating is wrong.” Dr. Shaw explains. “For example, under-reaming of the femur, resulting in an undersized and mal-positioned femoral component is quite a common technical error. This can be identified in this way and avoided.”
Shaw believes templating can offer other benefits too, such as:
- Leg length correction
- Anticipation of issues with bone loss
- Planning for dysplastic acetabulum
Other surgeons can also find the software helpful for trauma and fracture management, limb deformities in pediatric patients, and spinal deformities. If you are interested in finding out more about Materialise OrthoView, or if your company is interested in requesting a trial of the software, contact Materialise here.
Discuss in the OrthoView forum at 3DPB.com.
[Source / Images: Materialise]Subscribe to Our Email Newsletter
Stay up-to-date on all the latest news from the 3D printing industry and receive information and offers from third party vendors.
Print Services
Upload your 3D Models and get them printed quickly and efficiently.
You May Also Like
Cobra’s 3D Printed Golf Clubs Reveal What the Technology Can Do for Sports
When 3DPrint.com attended the PGA Show in Orlando this January, one booth stood out for a reason that had nothing to do with marketing hype or big-name tour pros —...
TCT Asia 2026: Empowering Asia · Connecting the World
TCT Asia, now in its 12th year, is more than just a 3D printing exhibition — it embodies its original concept: Time Compression Technology, a vision of making the entire...
3D Printing Financials: Healthcare and Aerospace Drive Growth at 3D Systems
3D Systems (NYSE: DDD) closed out 2025 with stronger performance in the final quarter, helped by growing demand for 3D printing in healthcare, dental, and aerospace applications. The company said...
3D Printing Financials: Stratasys Tightens Operations in Slow Market
Stratasys (Nasdaq: SSYS) is entering 2026 after a difficult year for revenue, but with tighter cost control and improved cash flow. The company’s latest financial results show that revenue remains...

























