EPFL Researchers 3D Print Atomic Microscopy Sensors at the Nanoscale

Thanks to 3D printing, the world of high-resolution microscopy is about to be elevated further. Delving into those nanos (smaller than small) that we hear so much about today, and often in relevance to 3D technology, researchers at EPFL’s Laboratory for Bio- and Nano-Instrumentation have been busy using them in developing both the microscopy sensor—and the cantilever—of the future.

All outlined in a recent paper, ‘Direct-write nanoscale printing of nanogranular tunnelling strain sensors for sub-micrometre cantilevers,’ by Maja Dukic, Marcel Winhold, Christian H. Schwalb, Jonathan D. Adams, Vladimir Stavrov, Michael Huth & Georg E. Fantner, the research team discusses their latest achievement in using 3D printing at the nanoscale to make a 5-nanometer thick sensor for their specialized cantilevers, as well as real world applications they’ve already been able to put the sensors to work in for atomic force microscopy.

 “Using our method, the cantilever can be 100 times smaller,” says Georg Fantner, the lab’s director.

A powerful type of microscopy, atomic force technology is described as operating in a similar fashion to a small turntable with the cantilever’s nanometric tip tracing a relief one atom at a time—all recorded by a sensor that allows the topography to be read. For the work that the research team at EFPL was performing, they knew they were in need of a sensor that could allow them to read further on the level of the nanoscale. As they discuss in their paper, with size reduction, they knew they would be able to increase both the sensitivity and detection of the sensors—and while this would be helpful to their cause, as the team points out, this ‘nanocharacterization and bio-sensing’ is valuable to other fields as well.

“The sensors can be deposited with lateral dimensions down to tens of nm, allowing the readout of nanoscale cantilevers without constraints on their size, geometry or material,” state the researchers in their paper.

“By modifying the inter-granular tunnel-coupling strength, the sensors’ conductivity can be tuned by up to four orders of magnitude, to optimize their performance. We show that the nanoscale printed sensors are functional on 500 nm wide cantilevers and that their sensitivity is suited even for demanding applications such as atomic force microscopy.”

Both material and size were a big consideration as they embarked on making the new sensors. Working with Michael Huth’s lab at Goethe University Frankfurt, the researchers were able to create sensors fabricated with platinum nanoparticles, highly conductive and surrounded by a carbon matrix that acts as an insulator. They found, however, that in dealing with nanomaterials, some electrons could actually make their way through the insulation and then journey from one nanoparticle to another.

“It’s sort of like if people walking on a path came up against a wall and only the courageous few managed to climb over it,” says Fantner.

The team discovered that as the sensors’ shape is transformed, nanoparticles separate further and further from each other, with less of the electron jumping activity.

They also went on to discuss how one of the more unique and ‘extraordinary’ features of the sensors is that they are so scalable in both height and width.

“Minimizing the thickness and width of the sensing element is also crucial to maintain a high signal from a strain-sensing element in a nano-cantilever. The sensor should be thin enough as to not contribute much to the flexural rigidity of the cantilever. This is especially problematic for nano-cantilevers intended for the measurement of small forces at high bandwidths (such as cantilevers for HS-AFM).”

As they worked to 3D print the structures at the nanoscale, the team had to not only manipulate structure but, of course, properties of the materials being used as well. This was a quite a challenge, but they were able to come up with a way not only to make what they wanted for their own purposes in the lab, but also offering scalability for other applications too.

“In a vacuum, we distribute a precursor gas containing platinum and carbon atoms over a substrate. Then we apply an electron beam. The platinum atoms gather and form nanoparticles, and the carbon atoms naturally form a matrix around them,” said Maja Dukic, the article’s lead author. “By repeating this process, we can build sensors with any thickness and shape we want. We have proven that we could build these sensors and that they work on existing infrastructures. Our technique can now be used for broader applications, ranging from biosensors, ABS sensors for cars, to touch sensors on flexible membranes in prosthetics and artificial skin.”

Discuss further in the 3D Printed Microscopy Sensors forum over at 3DPB.com.

[Sources: Nano Werk; Nature Communications]