3D Printing to Help Reconstruct Skull of Woman with Multiple Brain Tumors
It’s one of our worse nightmares. We live a healthy life, eat right, exercise, and have a job we love, and this still doesn’t protect us from a medical tragedy that not only threatens our life, but radically alters our lifestyle and daily tasks. This is exactly what happened to Katherine Dance, from Berkshire, England, when she was scuba diving in Greece in October 2014, and found a lump on her forehead.
She brushed it off as a lump due to knocking her head, only to eventually be diagnosed with five brain tumors. One tumor outgrew her skull, and Dance is now waiting to have her skull reconstructed — with the help of 3D printing.
Dance explains her surprise when she found all of this out:
“While I was visiting relatives in the UK for a week in November last year, I booked in to get a routine eye test at the Vision Express in Basingstoke. After seeing the optometrist, she recommended me to take a blood test… I’m a very fit and active person so I never thought that this could happen to me – even if I catch a cold, it never stop me… You could definitely say it came as a surprise to be diagnosed with five brain tumors completely out of the blue. My life has been turned upside down, all my independence has been lost, and it will take me years to rebuild my life again.”
While she was floored by the news of her tumors, Dance and her husband rallied and met the challenge head on. One operation to remove a large tumor that had outgrown Dance’s skull was supposed to take 6 hours, but took 14 instead. This tumor was cancerous, while several of her other tumors were not, and she has missing bone in her skull that needs to be replaced.
Frequently, a plate is placed in the head to make up for any missing bone, but in Dance’s case, she is counting on 3D printing to help reconstruct the missing bone. Right now, Dance and her husband wait patiently for swelling to go down so she can be medically evaluated for the purpose of a 3D printed bone replacement procedure.
The prospect of having a 3D printed “safer model” of her skull to replace bone instead of a metal plate is giving Dance and her husband some encouragement at a very difficult time.
Her husband, Jason, summarizes some of the changes that the tumor diagnosis and operations has had on their lives:
“It has left us both devastated beyond words. Katherine used to be such an active person, she could do 10 things at once, she had a sporty lifestyle and ran marathons, but now she struggles to even walk. She is doing very well considering she has a piece of her skull missing and is living with the effects of five tumours and having a stroke. I’m so proud of how far she has come in the past few months.”
While Dance and her husband still struggle with all of the changes caused by the unexpected five brain tumors that were discovered, 3D printing may be the best medicine yet, as the dent left in her skull can be evened out in due time using the most sophisticated medical technology around.
We’ll definitely be on the lookout for news of these 3D printing medical procedures, as we follow the story of Dance’s recovery. Discuss this remarkable story in the 3D Printed Skull forum thread on 3DPB.com.
[Source: Daily Star/Images: Caters News Agency]Subscribe to Our Email Newsletter
Stay up-to-date on all the latest news from the 3D printing industry and receive information and offers from third party vendors.
Print Services
Upload your 3D Models and get them printed quickly and efficiently.
You May Also Like
3D Printing News Briefs, June 6, 2026: Expansions, New 3D Printers, & More
We’re starting with business in this weekend’s 3D Printing News Briefs. Axtra3D just opened its expanded facility in Italy, and Austal USA expanded its leadership team. Then we’ll move on...
3Dnatives to Present ADDITIV Metals 2026: Resolving Key Barriers to Scaling Metal Additive Manufacturing
As the metal additive manufacturing sector prepares for a massive leap—with market valuations expected to climb from $6.02 billion to $7.02 billion this year—the industry is shifting its focus from...
3D Printing News Briefs, May 28, 2026: Continuous Fiber Reinforcement, Bioprinted Trachea, & More
In today’s 3D Printing News Briefs, America Makes announced the winners of its JAQS-SQ Project Call. Axtra3D is partnering with Keystone Industries to expand its dental material ecosystem, while BigRep...
DoW Accelerates Drone Readiness with AMTrain Phase 2 Launch at Camp Lejeune
Equipping today’s warfighter with the most advanced technology is paramount, driving increased prioritization and investment in drone development and advanced manufacturing training within the Department of War (DoW). In this...







































