Air Force Awards Fortius Metals $1.25M to Qualify 3D Printing Wire for Hypersonic Applications

IMTS

Share this Article

AFWERX, part of the US Air Force Research Laboratory (AFRL), awarded a Direct-to-Phase II Small Business Innovation Research (SBIR) contract worth $1.25 million to Colorado’s Fortius Metals, to accelerate qualification of the company’s IN625-RAM2 wire alloy. Elementum 3D, Fortius Metals’ sibling company, has already commercialized the powder version of the nickel superalloy.

In particular, the Air Force’s interest in the material stems from its viability for hypersonic applications. Although the Department of Defense (DoD) has for years viewed hypersonic as a focal point of its strategic competition, the field of activity seems to be ramping up significantly in 2024. Earlier this month, U.S. propulsion company Ursa Major successfully tested its Hadley engine, which approached hypersonic speeds. Earlier this week, the Pentagon announced it had tested a hypersonic weapon flown over the Pacific Ocean in a B-52 bomber launched from Guam.

Stratolaunch’s Talon-A1 prepares for flight powered by Ursa Major’s Hadley engine. Image courtesy of Ursa Major 

In a press release about the $1.25 million SBIR contract to qualify Fortius Metals’ IN625-RAM2 wire, Fortius’ founder and CEO, Jeff Lints, said, “AFWERX’s push to advance AM materials is critical to meet the rapid and evolving defense environment. It stimulates confidence in high-strength nickel superalloys and helps prove out challenging hypersonic applications. The foundational effort to qualify IN625-RAM2 for production will also benefit dual-use capabilities for industrial tooling and space propulsion.”

Image courtesy of Fortius Metals

One of the worst things to happen to global supply chains is multinational corporations’ coming to see  redundancy as a feature they could do without. This is precisely what makes Elementum 3D’s and Fortius’ shared vision so compelling. In no small part, DoD’s emerging shift on industrial policy hinges on building up redundancy in how the defense industrial base sources materials and parts. The main idea behind the Elementum/Fortius business model is to make the identical materials available in both wire and powder. By inherently building redundancy into AM metal supply chains, the two companies can maximize customers acquisition flexibility.

Additionally, creating the same materials for both powder and wire optimizes users’ ability to use AM for maintenance of printed parts: customers can use PBF for the originals, for instance, and DED or WAAM for repairs. Finally, the availability of the same material in multiple forms may incentivize a given  contract manufacturing operation to diversify the AM techniques within its enterprise.

As the Pentagon continues sending out demand signals concerning the specific use-cases primarily driving its interest in AM, watch for accumulating evidence of the government department’s prioritization of redundancy and flexibility. If a small or medium enterprise is already filling DoD demand in one form, it’s likely this means there will be more demand for that material or product in another form, not less. The rationale behind incorporating companies like Fortius and techniques like all those comprising AM is to avoid the too big to fail model.

Share this Article


Recent News

3D Printing News Briefs, April 13, 2024: Robotics, Orthotics, & Hypersonics

Polls of the Week: Are 3D Printed Guns a Threat and Should We Regulate Them?



Categories

3D Design

3D Printed Art

3D Printed Food

3D Printed Guns


You May Also Like

3D Printing News Briefs, April 3, 2024: Kickstarter FDM 3D Printer, Artificial Eyes, & More

In 3D Printing News Briefs today, we’re talking about an FDM 3D printer on Kickstarter, advancements in artificial eye creation, and 3D printed solenoids for electromagnets. Then we’ll move on...

Daring AM: The Global Crackdown on 3D Printed Firearms Continues

In the last few years, a surge in police raids uncovering 3D printed guns has led to concerns about their growing association with criminal gangs. Although typically seen as inferior...

3D Printing Ethics: Navigating the Gray Areas of 3D Technology

From crafting custom birthday presents to building life-saving prosthetics, 3D printing has revolutionized how we interact with the physical world. But with great power comes great responsibility, and the democratization...

Poll of the Week: Exciting Topics at Additive Manufacturing Strategies 2024

This week, from February 6-8, the 7th annual Additive Manufacturing Strategies (AMS) event will take place. Produced by 3DPrint.com and Additive Manufacturing Research (AMR), this is the only 3D printing...