How Accurate is 3D Printing for Reconstructing Forensic Evidence?

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More than one crime, including multiple murders, has been solved with help from 3D printing, as the technology can help recreate forensic evidence. But in a new study entitled “A Preliminary Investigation into the Accuracy of 3D Modeling and 3D Printing in Forensic Anthropology Evidence Reconstruction,” a team of researchers examines just how impactful 3D printing and 3D modeling actually are in solving cases.

The researchers affirm that 3D printed evidence has been useful in several court scenarios. 3D printed replicas of bones can be more effective than photographs at showing the nature of injuries to victims, but while there is quite a bit of circumstantial evidence demonstrating that this is the case, there is still a lack of published empirical evidence. This study aims to change that.

“Digital methods have become increasingly popular and have been used in place of traditional photographs for demonstrating evidence in court for a number of years,” the researchers point out. “It can be argued that both photographs and 3D virtual models may not always provide accurate representations of their original subject. First, subjects can be distorted via the light or angle used in a photograph or a virtual rendering; second, when presenting a 3D object such as a bone as a 2D image, whether as a photograph or a virtual model, depth and spatial information is immediately lost; and third, virtual 3D models are stereoscopic, meaning that they only give the illusion of depth. A novel way to address these problems has been the introduction of 3D printed replicas: a physical 3D object that has depth, haptic, and spatial characteristics.”

For the study, the researchers borrowed archaeological human bone specimens from University College London: a cranium, a clavicle and a first metatarsal. The bones were scanned and then 3D printed using six different commercial 3D printers: an Ultimaker 2, an RS Pro, an EOS P1, an Objet500 Connex 3, a Form 2 and a Makerbot 2. Osteometric measurements were taken of the bones and the 3D printed replicas by five doctoral students in archaeology and forensic anthropology.

“The results from this study found good intraobserver reliability and indicate good accuracy,” the researchers state. “The data resulted in mean differences ranging from −0.4 to 1.2 mm (−0.4% to 12.0%) for the virtual model data, and from −0.2 to 1.2 mm (−0.2% to 9.9%) for 3D print data.”

Overall, the virtual models and 3D printed replicas were highly accurate to the source specimens. The cranium model showed the most inaccuracy, likely because of its complexity and large curved surface. Three major conclusions were reached from the study:

  • It is possible to produce accurate 3D printed replicas from CT scanned skeletal elements
  • Each printer tested produced replicas with mean differences within ±1.2 mm
  • SLS was the most metrically accurate printer type used, and produced prints that were the most aesthetically true to the original specimen

Recommendations include employing the highest CT scan resolution possible, using a high/hard CT reconstruction filter, applying an appropriate degree of surface smoothing, and using a 3D printer that does not require support structures. The researchers conclude that 3D printed forensic samples are indeed a valid method of providing evidence in court.

“Further work will explore 3D printer capabilities for printing forensic case specimens exhibiting trauma and fine details, and crucially an experimental investigation into the evidential impact of using 3D techniques for demonstration of evidence,” the researchers state. “The issues surrounding the validity and reliability of printed replicas and their evidential value must be addressed urgently, to avoid a lack of transparency in evaluative interpretation and the risk of misleading evidence creating unsafe rulings.”

Authors of the paper include Rachael M. Carew, Ruth M. Morgan and Carolyn Rando.

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